OPTICAL DESIGN SOLUTIONS

Optical Design Solutions

Precision Optical Engineering for Superior Lighting Performance

We deliver optimized light distribution solutions that meet international standards and exceed customer expectations.

With the help of lighting simulation software, lighting design can simulate and optimize light distribution, and direct the light precisely to where it is needed.

Optical Simulation

Utilizing TracePro, LightTools, and Dialux for precise optical simulations and performance predictions.

Custom Optics

Tailored optical designs for specific beam angles, shapes, and light distribution requirements.

Optical Optimization

Maximizing light efficiency while minimizing energy consumption and thermal management issues.

Asahi LED Lens Manufacturing Process

Expert Optical Design Team

Asahi provides customers with professional and free lighting design solutions. Our mature team has fast response pre-sales service, extremely fast quotation speed, and perfect after-sales processing capabilities, providing you with more professional, faster and more favorable solutions for your lighting.

Our team of optical engineers combines decades of experience with cutting-edge technology to deliver innovative lighting solutions. We specialize in complex optical street lighting and sport lighting designs for demanding applications.

 

Design Excellence Metrics

  • >1000
    Custom Optical Designs
  • >60-100
    Active Design Projects
  • >3000
    Annual Optical Tests
  • >1500
    DIALux Reports Annually

Required Documentation for Optical Design

To ensure the optical design accurately fulfills your requirements, please provide the following complete set of technical documents. Comprehensive documentation will help us expedite the delivery of a precise design solution.

Lens 2D and 3D Drawings

2D drawings provide precise dimensional tolerances and critical features, while 3D models are used for optical simulations and structural validation, ensuring the designed lens can be accurately integrated into the target luminaire.

LED Datasheet and LED Rayfile

The LED datasheet contains photoelectric characteristic parameters, and the Rayfile serves as the optical model of the LED, enabling precise simulation of light propagation and intensity distribution to ensure the optical design aligns with the actual LED performance.

IES and Dialux/AGI Files

IES files define the target light distribution, while Dialux/AGI files are used for detailed simulations in indoor/outdoor lighting designs. These files ensure the optical design meets specific lighting standards and performance requirements.

Optionally Provided: IES files, beam angles, Dialux files, or AGI files.

Lens Material Specifications

Materials such as PC (Polycarbonate) or PMMA (Acrylic) exhibit different refractive indices, light transmittance, and heat resistance, which directly impact optical performance and mold design.

PCB Board Drawings

PCB board drawings ensure the designed lens structure accurately matches the layout and dimensions of LEDs on the PCB, preventing installation interference and guaranteeing optical center alignment.

PCB Board drawing

Luminaire Heatsink Drawings/Assembly Diagrams

These ensure the designed lens seamlessly integrates with other components of the luminaire, avoiding structural conflicts and guaranteeing smooth assembly and effective thermal management.

Luminaire Heatsink Drawings

📋 Documentation Checklist for Completeness

Lens 2D/3D Drawings
LED Datasheet + Rayfile
IES and Dialux/AGI Files
Material Specifications (PC/PMMA)
PCB Board Layout
Luminaire Assembly Drawings

Complete Technical Documentation = Accurate Optical Design + Expedited Project Delivery

We will provide a preliminary design proposal within 3-5 business days upon receiving all required documents.

Success Stories

Proven track record in delivering optical solutions for various applications

Street Lighting Project

Street Lighting

Designed Street distribution optics for major city infrastructure project, achieving UI > 0.8 and ME3 standards.

Sport Lighting Project

Sport Lighting

Sport Lighting Custom optics for retail spaces with precise beam control and high color rendering performance.

Flood Lighting Project

Flood Lighting

Flood lighting solutions with optimized light distribution for manufacturing facilities.

Partner with Optical Experts

This detailed product design demonstrates our commitment to optical excellence. Our free design service ensures you get the most suitable optical solution, allowing you to focus on your core business while we handle the technical complexities.

Focus on your vision. We'll handle the optics.

Contact Us for More Information

Asahi Optics welcomes your questions, inquires and feedback. Please use the form below or contact us at any of the addresses below.  Our sales team will get back to you shortly.

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Email: [email protected]
Tel: +86-755-85241681
Fax: +86-755-85241681-0
Wechat: +8618928483413
Skype: asahi-optics
Address: 905 Hengtai Chanye Building, No.1 of TangKeng LuKou Dong , GuanTian, Bao'Shi Dong Road,Shiyan,Bao'an,Shenzhen 518108

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