Custom LED Lens Manufacturer for Lighting Projects
Asahi Optics provides custom LED lens design, optical simulation, lens structure design, mold tooling development, sample testing, small-batch trial production and mass production for lighting manufacturers in Europe, the United States and global markets.
Custom LED Optics Designed Around Your Luminaire
Asahi can develop custom optical lenses according to your LED package, PCB layout, optical requirement, fixture structure and target lighting application.
Custom optics should start with the luminaire, not a standard lens
Asahi can develop custom optical lenses according to your LED package, PCB layout, optical requirement, fixture structure and target lighting application.
What Can Be Customized
- Beam angle and light distribution
- Lens size, shape and mounting structure
- Waterproof or sealing structure
- Surface texture and optical features
- Optical mold and production tooling
Material Flexibility
Custom LED lenses can be developed with PC or PMMA materials. If your project requires a specific material brand or grade, Asahi can evaluate and source according to your requirement.
- Optical-grade PC lens development
- Optical-grade PMMA lens development
- Customer-specified material brands
- Material selection based on transmittance, thermal and outdoor requirements
Custom Lens Solutions for Different LED Lighting Markets
Street lighting and automotive lighting are common custom project types for Asahi, while plant growth lighting, medical lighting and other specialized applications can also be developed.
Street Lighting
Custom Type I-V, cutoff and asymmetric optics for roadway and outdoor luminaires.
Automotive Lighting
Custom LED optical lenses for automotive headlight, signal, ambient and specialty lighting projects.
Horticulture Lighting
Optical lens design for greenhouse and controlled-environment grow lighting applications.
Medical Lighting
Custom optical lenses for surgical, dental and medical illumination systems.
Industrial Lighting
Lens design for high bay, area, factory, warehouse and industrial outdoor lighting.
Specialty Optics
Custom optical components for new products, unusual beam patterns and application-specific lighting.
From Optical Design to Small-Batch Trial and Mass Production
Asahi supports the complete custom LED lens development path, helping customers validate optical performance and move into production efficiently.
Requirement Review
Review application, LED type, fixture structure, PCB board drawing and target beam angle.
Optical Design
Develop lens optical design and simulation based on LED layout and target distribution.
Structure Design
Design lens shape, mounting structure, sealing requirements and production feasibility.
Mold Development
Build precision optical mold for custom lens prototyping and production.
Sample Testing
Produce samples and verify optical performance, assembly fit and project requirements.
Trial and Production
Support small-batch trial production before scaling into mass production.
What to Send for a Faster Custom Lens Evaluation
The more project information you provide, the faster Asahi can evaluate whether an existing lens can be used or a custom optical design is required.
Required Files and Data
- LED package, LED brand
- PCB layout, 2D drawing or 3D file
- Target beam angle and light distribution
- Luminaire size, structure and mounting space
- IES target or simulation goal
Confidential Custom Development
Asahi can accept customer samples, drawings and project files. For confidential development projects, NDA agreements are available before technical review or custom optical design work begins.
- Customer sample review
- 2D and 3D file review
- NDA available for custom projects
- Small-batch trial production supported
Technical Files, Samples and Production Support
Asahi provides technical documentation and production support to help lighting manufacturers evaluate, assemble and launch custom LED lens projects.
FAQ About Custom LED Lenses
Common questions from lighting manufacturers evaluating custom optical lens design and production.
Can Asahi customize LED lenses for my luminaire?
What materials can be used for custom LED lenses?
Can Asahi design the optical lens mold?
How long does custom LED lens development take?
Do you support small-batch trial production?
Can I send samples, 2D drawings or 3D files?
Can Asahi sign an NDA for custom projects?
Need a Custom LED Lens for Your New Lighting Project?
Send your LED type, PCB layout, drawing, target beam angle, application scenario and material requirements. Asahi can evaluate your project and recommend an existing lens or develop a custom optical solution.
Request Custom LED Lens Design